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Dynamic
Balancing Machine BIE
makes hard bearing type horizontal two plane dynamic balancing machine
with microprocessor based/microcontroller based measuring panel.
Machine model FBM-(M) is most suitable for balancing of different
types of rotors like rotors of electrical machines, fly wheels,
crankshafts, fly wheels, crankshafts cylinders, submersible pump
rotors, etc.
Working on these machines is very simple. Double start push button is
provided to start the machine. The cycle is fully automatic which
starts the machine, measures and stores the unbalance in gms along
with the angle for two selected planes on digital display
simultaneously, and stops the machine (with brake, if machine is
provided with electrical braking facility). The measuring cycle takes
around fifteen seconds for smaller rotors. For higher capacity
machine, the drive is provided through slipring motor to avoid any
damage to drive coupling and other rotating parts in the drive system.
Starting of these machines is done manually by cutting resistance in
the starter in steps.
Keyboard facility is provided on measuring panel for data feeding of
dimensions like A,B,C,RL and RR tolerance limits for both correction
planes i.e. TLL, TLR can be fed so that when rotor is balanced within
specified limits, respective LED glows up, indicating no further
correction is required. For more details please refer features of
microprocessor based/microcontroller based panel for dynamic
balancing machines.
To
increase the capacity of machine for extra long rotors, additional
bed lengths can be provided, which can be aligned along with the
basic machine beds. Facility for additional bed with gap bed
arrangement is also possible to accommodate bigger diameter rotors.
Higher capacity machines above 7000 kg. are provided with fixed
separate drives and hence gap bed design is not possible for these
machines.
Salient
Features
Key
Board Key
board is provided for data feeding. Data of rotor dimensions like
A,B,C,RL and RR and balancing tolerance. TLL and TLR are fed by key
operation hence, accuracy of data feeding is accurate upto 1 digit.
Digital
Display For
Unbalance indication: Amount of unbalance along with angular position
is displayed separately for both correction planes simultaneously.
Hence angle and amount indications are ore accurate and precise as
compared to conventional analogue meters.
Digital
Display For Speed Indicator For
digit display is provided for indicating balancing speed in RPM as a
standard feature.
Auto
Stop Machine
once started, stops automatically after the unbalance readings are
stabilized.
Simultaneous
Indication Amount
and angle of unbalance in both planes is displayed simultaneously an
remains stored till next run. This totally eliminates operation of
plane selector switch and reduces additional time required for
unbalance stabilization.
Auto
Range Depending
upon unbalance amount, fine or coarse range gets automatically
selected till rotor gets balanced with tolerance multiplier operation
(manual) is totally eliminated.
Tolerance
Indicators Separate
LED's for
both correction planes are provided which glow when unbalance is
reduced within selected balancing tolerance.
Data
Store Data
for various rotors can be stored against respective rotor type nos.
Hence no need of measuring rotor dimensions or rotor data feeding
when balancing of same type of rotor is to be carried out. Just call
rotor type no and machine is ready for balancing.
Self
Check Panel
is provided with “Self Check” mode to check proper functioning of
digital display. (In this mode, Led's will glow in cyclic operation)
This helps immediate fault detection.
Technical
Specifications
|
Model
|
Unit
|
FBM-
10-M
|
FBM-
30-M
|
FBM-
50-M
|
FBM-
100-M
|
FBM-
300-M
|
FBM-
650-M
|
FBM-
1000-M
|
FBM-
3000-M
|
FBM-
7000-M
|
FMB-
10000-M
|
|
Weight of rotor
|
kg
|
0.5-10
|
1 - 30
|
2-50
|
3-100
|
10-300
|
20-650
|
10-1000
|
30-3000
|
70-7000
|
100-10000
|
|
Maximum diameter of rotor
|
mm
|
500
|
500
|
500
|
1000
|
1000
|
1200
|
1600
|
2000
|
2400
|
2400
|
|
Maximum distance between bearings
|
mm
|
480
|
480
|
1100
|
1350
|
1350
|
1650
|
1650
|
2400
|
3300
|
3300
|
|
Maximum distance between bearings
|
mm
|
*50
|
*50
|
*50
|
**100
|
**100
|
**100
|
350
|
500
|
500
|
500
|
|
Journal diameter range over std. roller carriage
|
mm
|
5 - 50
|
5-50
|
5-50
|
20-100
|
20-100
|
20-100
|
25-140
|
35-200
|
55-300
|
55-300
|
|
Balancing speed(n)
|
rpm
|
1000
|
700
|
700
|
600
|
500
|
350
|
350,700
|
300,600
|
200,400
|
200,400
|
|
Power of drive motor
|
H.P
|
0.33
|
0.75
|
0.75
|
2
|
3
|
5
|
7.5
|
20
|
30
|
40
|
|
Acceleration capability GD2N2
|
kgm2n2
|
0.29x106
|
0.37x106
|
0.37x106
|
0.88x106
|
3-90x106
|
8.56x106
|
14.12x106
|
88x106
|
160x106
|
216x106
|
|
Minimum unbalance mass measured
|
gm
|
0.01
|
0.1
|
0.1
|
0.1
|
0.1
|
0.1
|
0.1
|
0.1
|
1
|
1
|
|
Maximum unbalance mass measured
|
kg
|
0.4
|
4
|
4
|
4
|
4
|
4
|
4
|
4
|
4
|
4
|
|
Unbalance reduction ratio
|
%
|
95%
|
95%
|
95%
|
95%
|
95%
|
95%
|
95%
|
95%
|
95%
|
95%
|
|
Minimum achievable unbalance per rotor weight
|
Microns or gm/kg
|
0.5
|
0.5
|
0.5
|
0.5
|
0.5
|
0.5
|
0.5
|
0.5
|
0.5
|
0.5
|
|